浅析大尺寸钢球的加工工艺难点及其改进措施
The Difficulty of Processing Technology of the Large Size Steel Ball and Its Improvement Measures

作者: 张明松 , 朱亿宽 * , 柯建军 , 朱普先 :三峡大学机械与材料学院,宜昌;

关键词: 大尺寸钢球加工工艺改进措施加工精度Large Size Steel Ball The Processing Technology The Improvement Measures The Machining Accuracy

摘要:
目的:近几年伴随着科技的迅速发展,装备制造业对大型重载机械设备要求越来越高,对大型轴承钢球的产品质量和技术条件也提出了更高的要求。本文分析了大尺寸钢球的加工工艺难点及其改进措施。方法:作为关键性的轴承零件,对大尺寸钢球的质量要求进行不断的提高,对工具设计进行改进,大尺寸钢球的加工留量得以减少,对大尺寸钢球细、软磨的工序状态进行改善,提高钢球的加工质量。结果:改进后,钢球加工水平得以提高。结论:大尺寸钢球的加工工艺难点仍然是目前轴承制造厂中是急需予以解决的重难点技术之一。

Abstract:
Objective: In recent years, with the rapid development of science and technology, the demand of large heavy machinery and equipment in equipment manufacturing industry is higher and higher and it also put forward higher re-quest for the quality of large bearing steel ball products and technical conditions. This paper analyzes the processing difficulty of large size steel ball and its improvement measures. Methods: As a key bearing part, the quality require-ments of large size steel ball are constantly improved, and improved the tool design to reduce the machining allowance of large size steel ball, ameliorated the large size steel ball state of fine, soft grinding process to upgrade the quality of steel ball processing. Results: The level of the steel ball processing is improved. Conclusion: The difficulty of process-ing technology of large size steel ball is still urgently needed to solve, and it becomes one of the difficult points of technology in the bearing factory at present.

文章引用: 张明松 , 朱亿宽 , 柯建军 , 朱普先 (2013) 浅析大尺寸钢球的加工工艺难点及其改进措施。 机械工程与技术, 2, 69-72. doi: 10.12677/MET.2013.23013

参考文献

[1] 杨晓慧, 刘秀莲, 张艳萍. 钢球加工工艺的改进[J]. 轴承, 2011, 4(21): 147-148.

[2] 聂兰芳, 赵学军. 钢球加工成圆条件及其影响因素探讨[J]. 轴承, 2012, 4: 52-53.

[3] 朱晨. 同轴三盘研磨方式钢球研磨运动学方程及其解[J]. 湘潭大学自然科学学报, 2004, 12(3): 124-127.

[4] 徐正龙. 论磨球盘沟形角度对加工钢球几何精度的影响[J]. 宁夏机械, 2006, 4: 120-121.

[5] 黑部利次. 陶瓷球的超精密研磨[J]. 国外轴承, 2002, 10(2): 46-52.

[6] 李建华, 李军林, 郭向东等. 陶瓷球轴承性能分析与试验研究[J]. 轴承, 2001, 12: 32-35.

[7] 杨晓慧, 刘秀莲, 张艳萍. 钢球加工工艺的改进[J]. 中国轴承, 2012, 4(12): 147-148.

[8] 张永乾, 吴朝阳. 我国钢球加工工艺设备的现状及发展趋势[J]. 轴承, 2011, 5(1): 254-256.

[9] 李茂龙. 论钢球研磨加工中产生波纹度的两大主因——2003全国滚动体专业技术年会论文集[C]. 洛阳: 洛阳轴承研究所, 2003.

[10] 哈尔滨工业大学理论力学教研室. 理论力学(I)[M]. 北京: 高等教育出版社, 2009, 10: 89-96.

分享
Top